Vision systems for production-critical inspection

Consat delivers vision systems that replace manual inspection with reliable, automated and data-driven quality control. Our solutions are implemented into production environments where precision, availability and full traceability are business-critical.

Our platforms CQV and Optonova are configured to match the specific requirements of your production environment, but the objective is always the same: to detect deviations early, reduce risk and enable stable production at scale.

Consat’s vision solutions provide a complete system for automated inspection, designed around your production flow and quality requirements.

We offer camera- and laser-based vision systems for inspection and verification. CQV, our camera-based platform, is used for high-precision inspection of geometry, shape, orientation and surface features, while Optonova, our laser-based platform, is designed for reflective, irregular and complex surfaces.

Computer-based precision inspection

Our high-precision inspection system identifies even the smallest product deviations, ensuring a consistent quality for every unit produced.

With continuous quality monitoring, CQV reduces the occurrence of defects and subsequent customer reclamations. It also provides insights for adjusting production, to the benefit of enhancing the overall product value.

Why automated inspection?

Vision systems are typically introduced when manual inspection becomes a bottleneck.
They enable inspection at full production speed, allowing evaluation of every unit
while delivering clear, data-supported results when required.

This leads to higher and more consistent quality, while reducing dependence on manual
inspection and minimizing operator-related variation. Our solutions are tailored to
each application and can be continuously developed as requirements evolve.

Regardless of platform, we deliver vision as a complete system rather than a standalone
component. Depending on the application, this may include:

Optical setup and mechanical integration
Image processing, analysis and decision logic
HMI for operators and quality teams
Data handling for traceability, follow-up and improvement
Integration with robots, PLC and surrounding systems

CQV: camera-based vision for flexible, high-speed inspection

CQV is Consat’s camera-based vision platform, used where geometry, shape,
orientation or surface features must be inspected with high precision.

The platform is well suited for applications such as:

Dimensional control and geometry verification
Surface inspection and defect detection
Orientation, completeness and assembly checks
High-speed inspection in food, pharma and manufacturing

CQV is a flexible platform that can be adapted to single production lines
as well as scaled across multiple applications, with real-time feedback
to production systems.

Optonova: laser-based vision for demanding surfaces and materials

Optonova is our laser-based vision platform, used for example on reflective,
irregular or complex surfaces.

Typical applications include:

Inspection of welds and metallic surfaces
Detection of small deviations on rough or shiny materials
Measurement and analysis where depth and topology are critical
Surface inspection of most sheet materials, especially lacquered furniture panels and flooring

Optonova-based solutions are often production-critical and used in environments
with extreme quality and safety requirements.